Mazda 626

1991-1998 of release

Repair and car operation



Mazda 626

+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Heating and ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Transmissions
- 8. Coupling and semi-axes
   8.1. Introduction
   8.2. Technical characteristics
   + 8.3. Coupling
   - 8.4. Semi-axes
      8.4.1. Intermediate shaft
      8.4.2. Boots of semi-axes
+ 9. Brake system
+ 10. Running gear
+ 11. Body
+ 12. Electric equipment
+ 13. Electroschemes
+ 14. Good advice



8.4.2. Boots of semi-axes

Replacement

PERFORMANCE ORDER
1. Remove a semi-axis from the car.
2. Clamp a semi-axis in a vice.

INTERNAL CV JOINT

Hinge of tripoidny type

Removal of elements

PERFORMANCE ORDER
1. Remove fixing collars of a boot.
2. Shift a boot aside.
3. Mark the provision of installation трипода in a casing and remove a casing.
4. Mark the provision of installation трипода on a semi-axis (labels are specified by shooters).
5. Remove a lock ring from the semi-axis end.
6. Bring down трипод from the semi-axis end.

Survey

PERFORMANCE ORDER
1. Carefully remove old greasing.
2. Examine all elements of the hinge on existence of scratches, corrosion, other wear tracks or damages. Replace the hinge if it is necessary.

Assembly of elements

PERFORMANCE ORDER
1. Put on a boot and collars a semi-axis. Wrap up shlitsa a sticky tape before boot installation.
2. Establish трипод on a semi-axis and establish a lock ring. Fill трипод and a hinge casing with greasing.
3. Establish a casing on трипод.
4. Adjust length of a semi-axis, being guided by the values, given subsection 8.2.
5. Raise boot edge to level pressure in and outside of a boot.
6. After an inhaling of a collar bend the collar end.
7. Fix it by means of lock uvulas.
8. For installation of a tape collar tighten it by means of the special tool, turn the tool on 90 °.
9. Cut off surplus.
10. For installation of a coupling collar it is necessary to use the special tool.

Hinge of ball type

Removal of elements

PERFORMANCE ORDER
1. Remove collars.
2. Shift a boot aside.
3. Remove a lock ring from a casing.
4. Remove a casing.
5. Remove a lock ring from the semi-axis end.
6. Remove a holder with balls.
7. Mark the provision of installation of an internal path of a holder.
8. Accurately get balls and remove an internal path.

Survey

PERFORMANCE ORDER
1. Carefully clear all elements of old greasing and examine an internal path on existence of corrosion, scratches, cracks or other damages.
2. Examine a holder on existence of corrosion, scratches, cracks or other damages.

Assembly of elements

PERFORMANCE ORDER
1. Put on a boot and collars a semi-axis.
2. Insert an internal path and balls into a holder.
3. Fill a holder with balls greasing.
4. Establish a holder on a semi-axis the party with big diameter outside of.
5. Establish a lock ring for holder fixing.
6. Fill a hinge casing with greasing.
7. Establish a lock ring in a hinge casing.
8. Establish a casing on a holder with balls and establish a boot into place.
9. Raise boot edge to level pressure in and outside of a boot.
10. Adjust length of a semi-axis.
11. Tighten boot collars.

All internal hinges

PERFORMANCE ORDER
Establish a new lock ring for the semi-axis end. Establish a semi-axis on the car.

EXTERNAL CV JOINT

PERFORMANCE ORDER
1. Remove collars of a boot and shift a boot aside.
2. Carefully clear the hinge of old greasing by means of solvent. Wash out and dry up the hinge.
3. Carefully remove old greasing and examine hinge elements on existence of corrosion, damages or wear tracks. If the hinge is worn-out, it is necessary to replace a semi-axis.
4. Replace a boot of the external hinge, having removed the internal hinge and a dynamic damper if it is necessary.
5. Establish a new boot on the hinge, fill a boot with greasing and tighten fixing collars.
6. Establish a semi-axis on the car.