1991-1998 of release
Repair and car operation
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
+ 3.1. Petrol engines (1,6 and 1,8 liters)
+ 3.2. Petrol 4-cylinder engine (2 liters)
+ 3.3. Petrol V6 engine (2,5 liters)
- 3.4. Partition of engines (1,6 and 1,8 liters)
3.4.2. Technical characteristics
3.4.3. Repair work without engine dismantle from the car
- 3.4.4. Major maintenance of the engine
126.96.36.199. General comments
188.8.131.52. Engine dismantle - methods and safety measures
184.108.40.206. Sequence of dismantling
3.4.5. Engine checks
3.4.6. Removal and engine installation
3.4.7. Preparation for a partition
3.4.8. Engine partition
3.4.9. Partition and check of a head of cylinders
3.4.10. Repair of valves
3.4.11. Assembly of a head of cylinders
3.4.12. Removal of pistons and rods
3.4.13. Removal of a cranked shaft
3.4.14. Check and cleaning of the block of cylinders
3.4.15. Honingovaniye of cylinders
3.4.16. Check of pistons and rods
3.4.17. Check of a cranked shaft
3.4.18. Check of radical bearings and bearings of rods
3.4.19. Engine assembly order
3.4.20. Installation of piston rings
3.4.21. Installation of a cranked shaft
3.4.22. Installation of a back epiploon of a cranked shaft
3.4.23. Installation of pistons and rods
3.4.24. Engine start-up after repair and a running in
+ 3.5. Partition of engines (2,0 and 2,5 liters of V6)
+ 3.6. Diesel engine of 2,0 liters
+ 3.7. Systems of electric equipment of the engine
+ 4. Heating and ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Transmissions
+ 8. Coupling and semi-axes
+ 9. Brake system
+ 10. Running gear
+ 11. Body
+ 12. Electric equipment
+ 13. Electroschemes
+ 14. Good advice
If the decision on engine dismantle for carrying out major maintenance, or repair of the main knots was made, it is necessary to hold certain preparatory events.
It is extremely important to plan a place where works will be performed. Undoubtedly, the best place is the workshop. It is very important to have the equipped working platform, and also a place for car storage. If neither a workshop, nor the garage is not present, the equal smooth concrete or asphalt platform is required.
Washing of a motor compartment and the engine before the demontazhy will allow to keep the tool clean and a constant working condition.
Also will be necessary the lift or a telfer. Be convinced that these devices have a stock on loading capacity and are capable to lift the engine with all units. Observance of security measures plays a paramount role, as engine lifting from the car – operation dangerous.
If works on dismantle of the engine are carried out by the inexperienced person, the assistant is necessary. Consult and ask to help the persons having experience in such works. There are many types of works when lifting engine from a motor compartment which exclude their performance by one person.
In advance plan the actions. Agree or get all necessary tools and the equipment before beginning works. To some adaptations providing safety at dismantle and installation of the engine, and also decrease in labor costs belong (besides the lift) the strong supports, a full set of keys and opravka, wooden blocks, rags and solvent for cleaning of inevitable pools from the spilled liquids. If the lift is hired, agree in advance, having performed all works in which this mechanism is not necessary. It will allow to save money and time.
Keep in mind that considerable time you cannot use the car. For performance of some works inaccessible in house conditions in the absence of the special equipment, it is necessary to address in a car-care center workshop. These enterprises work according to the schedule and expedient will consult there before engine dismantle precisely to estimate costs of time of repair and restoration of details.
Always at dismantle of the engine be very attentive. Rash actions can cause serious traumas. In advance consider the actions. Do not feel sorry on it for time, for the main thing – work without traumas.